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Wuhan ZJKC Technology Co., Ltd. Quality Info

Wuhan ZJKC Technology Co., Ltd.
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Wuhan ZJKC Technology Co., Ltd.
City: Wuhan
Province/State: Hubei
Country/Region: China
Tel: 86-27-8663-6657
Contact Person:
Ms Arianna
Quality Control

Wuhan ZJKC Technology Co.,Ltd
INSPECTION AND TEST CONTROL PROCEDURE
1.0 Purpose
To standardize the product inspection and test operation and ensure all the product raw materials, semi-products and products meet the stipulated quality requirement, this procedure is hereby stipulated to standardize the relevant inspection.
2.0 Scope
This procedure is applicable for the inspection of the production raw/auxiliary materials(including relevant raw and auxiliary materials provided by the customer), semi-products and products purchased by the company.
3.0 Responsibility
3.1
Quality Dept: responsible for inspection, record and identification and isolation on the incoming materials, semiproducts and products.
3.2
Warehouse Dept: responsible for incoming material counting, submission for inspection and warehousing of qualified product.
3.3
Purchase Dept: responsible for reject, supplement and replacement of unqualified purchased material.
3.4
Production Dept: responsible for the self-inspection of semi-product and product and reworking of nonconforming product.
4.0 Reference Documents
4.1 Nonconforming Product Control Procedure
4.2 Purchasing Operation Procedure
4.3 Corrective and Preventive Action Procedure
4.4 Identification and Traceability Procedure
4.5 Education and Training Procedure
5.0 Definition
6.0 Content of Procedure
6.1 Incoming material inspection
6.1.1
After the required materials arrived at the company, the warehouse personnel will instruct the goods delivery personnel to put the materials in the designated area for inspection, and check and count one by one the quantity of the materials delivered based on "Purchase Order" and "Delivery Sheet".
6.1.2
If the materials delivered conform to the stipulate requirement, the warehouse personnel will notify IQC personnel of Quality Dept for inspection.
6.1.3
If the materials delivered don't conform to the stipulate requirement, the warehouse personnel must notify the purchase personnel to contact the supplier for goods replacement, supplement or return. Refer to "Purchase purchase personnel to contact the supplier for goods replacement, supplement or return. Refer to "Purchase
6.1.4
IQC personnel must make timely inspection on the materials sent for inspection. The inspection shall follow "Incoming Material Inspection Working Instruction".
6.1.5
If the material passed inspection is qualified, IQC personnel will affix the "passed" stamp on the outside package, after this is completed, the warehouse personnel will move the materials from the area for inspection to the "Area for Qualified Products".
6.1.6
If the material inspection is unqualified, IQC personnel will affix the "Failed" stamp on its outside package. After this is completed, the warehouse personnel will move the materials from the area for inspection to "area for unqualified product". As for disposal of the unqualified product, please refer to"Nonconforming Product Control Procedure".
6.1.7
After the inspection is completed, IQC personnel must record the inspection result on "Material Receiving In-spection Sheet", and notify Warehouse Dept for warehousing or Purchasing Dept for rejection. After that, IQC personnel also must record the detailed incoming material inspection information onto "IQC Incoming Material Inspection Report" to facilitate the future relevant analysis, tracing and review.
6.2 In-process Inspection
6.2.1
After Production Dept gets the materials required for production, material receiver of Production Dept shall check and inspect the material according to "material requisition sheet". If any mistake is found, the material shall be replaced from Warehouse Dept. If no mistake, can use it.
6.2.2 Trial production inspection
6.2.2.1
Before the official production of every lot of new product, Production Dept must make small amount of trial production on each process step as per requirement of the relevant working instruction. During the trial production, the relevant in-process inspection personnel of Quality Dept shall inspect and confirm the trial production sample of each process step as per relevant requirement of engineering material, such as "Production working Instruction", etc. If the inspection is qualified, notify Production Dept to make mass production for the relevant process steps, otherwire, request them to carry out the trial production again until it is qualified.
6.2.2.2
After the finish of trial produciton the relevant personnel of Production Dept and Quality Dept shall fill in the relevant production record. After reviewed by the supervisors of the relevant departments, take the trial production sample and relevant inspection record to the supervisor of Quality Dept for confirmation.
6.2.3 Self-inspection and mutual inspection
6.2.3.1
The operators of each process step in Production Dept must inspect the product quality at their own process step as per relevant requirement of the relevant product engineering documents. If unqualified product is found, the operators must timely put the unqualified product into the NG product box. The repair shop of Production Dept will make the repair of the unqualified product as per relevant requirement of "Nonconforming Product Control Procedure".
6.2.3.2
During the production, the operators of the next step must inspect the product transferred from the previous step. In case nonconforming product is found, timely notify the operators of the previous step to take the relevant measures for the correction. If the unqualified phenomenon is severe, report it to the line manager or the relevant QC personnel, who will make the relevant handling depending on the extent of influence.
6.2.3.3
The testing staff of Production Dept shall make full inspection on the product as per inspection requirement of the relevant products. The nonconforming product found in the inspection will be put into the "NG" product box, with the full inspection result recorded into "Testing Position Daily Report". The repair personnel will handle the nonconforming product as per relevant requirement of "Nonconforming Product Control Procedure."
6.2.4 Field Inspection
6.2.4.1
The IPQC inspector of Quality Dept must make field inspection on the product at each process step as per requirement of "Working Instruction" of the relevant product, and record in requirement of "Working Instruction" of the relevant product, and record in found during the field inspection.
6.2.4.2
IPQC personnel of Quality Dept shall make regular and fixed-pointed inspection on production equipment, make timely handling on the abnormal situation found during the inspection, and inform the relevant production personnel of the situation so as to carry out the maintenance during the productin process to ensure the process control parameters meeting the process requirement.
6.2.4.3
For the nonconforming product found during the field inspection, IPQC staff will hand it over to the relevant process step management personnel, who will handle as per requirement of "Nonconforming Product Control Procedure" and give corresponding working instruction on the relevant productin personnel. When nonconforming rate of the field inspection exceeds 10%, IPQC personnel will request Production Dept to carry out the relevant in-process improvement operation as per relevant requirement of "Corrective and Preventive Action Procedure".
6.2.4.4
For the nonconforming product found during the producitn process, if it is difficult for Production Dept to make the reason analysis, timely hand it over to technician of Engineering Dept to carry out the relevant reason analysis. For the failure reason analysis result of the relevant product, the technician shall make record in Nonconforming Improvement Report, and feedback it to the supervisor of his own department and relevant production department so as to take the relevant improvement actions.
6.2.4.5
The process step group leader of Production Dept must make field irregular inspection on the production status of her staff. When finding out the operation against the regulation, timely push and guide the relevant personnel. For the staff whose working ability can't meet the operation requirement of the process step, make re-training on her based on the extent her influence on the product quality. The training will be conducted according to the relevant requirement "Education and Training Procedure".
6.3 Finished Product Inspection
6.3.1
After the production is completed, Production Dept shall assign the relevant personnel to the product on the area for inspection and notify OQC personnel of Quality Dept to conduct finished product inspection.
6.3.2
OQC shall make sampling inspection on the product delivered as per relevant requirement of "QC Testing Instruction", "Finished Product Inspection Standard".
6.3.3
After the inspection of the finished product is completed, OQC staff will make record in "Finished Product Inspection Sheet", and the supervisor of Quality Dept will stamp on it for confirmation. For the products passed or failed the inspection, OQC staff shall make identification and isolation according to "Identification and Traceability Procedure".
6.3.4
For the nonconforming product found in OQC inspection, the relevant personnel of Production Dept and Quality Dept will carry out the relevant reworking and inspection operation as per requirement of "Finished Product Judgment Standard".
6.3.5
For the batch rework of the product, Production Dept shall hand them over to OQC of Quality Dept for re-inspection after the rework is completed.
6.3.6
After passing OQC inspection, OQC personnel shall timely fill in"OQC Inspection Report", and Production Dept will transfer the products to the warehouse for finished product warehousing according to "OQC Inspection Report".
6.3.7
For the materials, semi-products, and finished product with the inventory time close to the re-inspection time (one year), the warehouse personnel will inform Quality Dept or OQC make the inspection, which will be carried out strictly according to the stipulation of this procedure.
7.0 Flow Chart (omitted)
8.0 Quality Record
8.1 (QR-品-014) IQC Incoming Material Inspection Report
8.2 (QR-生-020) Test Position Daily Report
8.3 (QR-品-020) Nonconforming Improvement Report
8.4 (QR-品-021) Finished Product Inspection Sheet
8.5 (QR-品-022) QC Line Field Inspection Check List

Certifications

Wuhan ZJKC Technology Co., Ltd. Certifications
Standard: Quality Control
Number:
Scope/Range: LED products
Issued By:
Wuhan ZJKC Technology Co., Ltd. Certifications
Standard: 93/42/EEC
Number:
Scope/Range:
Issued By:

Company Profile

Wuhan ZJKC Technology Co., Ltd.

Tel:86-27-8663-6657

Fax:86-27-8663-6658

Contact Person: MsArianna

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